Expert hardware engineering solutions for explosive atmospheres. From intrinsic safety circuit design to custom flameproof enclosures, we help hardware teams develop compliant, reliable products for global hazardous location markets.
Our engineers understand the complexities of circuit design, power management, signal integrity, and thermal considerations specific to hazardous location equipment. We speak your language.
Navigate ATEX, IECEx, UL, and CSA requirements from the design phase. Avoid costly redesigns by building compliance into your hardware from day one.
Reduce development cycles with proven design patterns, validated components, and streamlined certification processes. Get your products to market faster.
Comprehensive hardware design and engineering solutions for hazardous location applications
From concept to certified product - engineered for hazardous locations
Define hazardous area classification, protection concept, performance specs, and regulatory requirements for your application
Architecture definition, component selection, protection method selection, and preliminary circuit design with safety analysis
Schematic design, PCB layout, mechanical design, thermal analysis, and design for manufacturability (DFM)
Prototype build, functional testing, safety parameter verification, and design optimization based on test results
Test planning, technical file preparation, liaison with test labs, and support through ATEX/IECEx/UL certification
Manufacturing documentation, quality procedures, supplier qualification, and ongoing technical support
Deep engineering knowledge across multiple disciplines
Intrinsic safety parameter calculations, fault analysis, temperature rise calculations, and worst-case scenario modeling for all protection concepts.
Ruggedized designs for harsh environments, vibration analysis, IP rating optimization, and materials selection for chemical compatibility.
RF design for hazardous areas, antenna design, protocol implementation (Modbus, HART, Ethernet/IP), and cybersecurity considerations.
Battery systems for hazardous areas, power optimization, charging circuits, and energy harvesting solutions for remote installations.
Whether you're developing sensors, controllers, lighting, or custom equipment, our hardware engineering team can help you navigate the complexities of hazardous location design and certification.